Power factor

Harmonics and your PFC system

Harmonics are electrical distortions, generated by modern equipment such as variable frequency drives, that act as silent saboteurs. They compromise the efficiency and lifespan of a power factor correction investment, causing overheating, lowering the power factor and wasting energy. For reliable return, a holistic approach that combines PFC with harmonic mitigation is essential.

5
Ways harmonics hurt PFC
50 Hz
SA mains frequency
THD
What is measured
Filters
The mitigation
Published
Read5 min
TopicPower factor
The short version

Power factor correction is fundamental to reducing demand charges and improving efficiency. But in modern commercial and industrial environments, a hidden threat, harmonics, can undermine those benefits, causing increased losses and potential equipment failure. Harmonics are waveform distortions at multiples of the 50 Hz mains frequency, created by non-linear loads such as variable frequency drives and LED lighting.

Five ways harmonics sabotage your PFC system

Correction and mitigation together

Because standard PFC capacitors can make a harmonics problem worse, correction and harmonic mitigation belong together. A combined survey measures the distortion first, then designs correction that accounts for it, using passive or active harmonic filtering where needed.

Why harmonic mitigation is not optional

Left unmanaged, harmonics quietly erode the return on a PFC investment and shorten equipment life. Measuring power quality alongside power factor, and designing for both, is what turns correction into a durable, reliable saving rather than a short-lived one.

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Common questions

What are harmonics?

Voltage or current waveforms at frequencies that are integer multiples of the mains frequency (50 Hz in South Africa). They are created by non-linear loads such as variable frequency drives and LED lighting.

How do harmonics affect a PFC system?

They lower the overall power factor (through a distortion power factor), overheat transformers, motors and cables, increase system losses, can trigger resonance with PFC capacitors, and reduce usable system capacity.

What is distortion power factor?

A metric combining the system's regular power factor with the Total Harmonic Distortion (THD). More harmonics mean a lower distortion power factor and higher bills, even with capacitors installed.

Why is harmonic mitigation not optional?

Because harmonics can undermine the entire PFC investment. A holistic approach, combining correction with passive or active harmonic filtering, protects the equipment and the savings.

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