Augos takes the basic concept of OEE and turns it up to 11, adding the human dynamics of manufacturing efficiency and moving from visibility to operator and maintenance accountability. Up to [XX%] of losses are availability-related, so that's where we focus.
Manufacturing data is typically focused on the equipment and the face-value stop reasons. Because you're not measuring human performance, you can't hold your team accountable.
The line goes down and the argument starts. Production says maintenance was slow, maintenance says it was run wrong, and nobody can prove it either way.
You get a reason like "breakdown" or "changeover" and that's where it ends. Nothing about how fast anyone reacted, or how much of the stop was just waiting.
On paper, every operator looks the same. You can't see who keeps a line running and who lets a small stop turn into a long one.
Changeovers and planned maintenance routinely run over. No one tracks the gap between the plan and what actually happened, so the lost time just gets accepted.
It's standard OEE with the human side added underneath. We measure how your operators and maintenance respond to every stop, and how your planning holds up in practice, then put the lost time on whoever can recover it. The blind spots close, and the grey areas get an owner.
See how every operator and shift handles a stop, measured against the best your line has already run.
The data shows who needs coaching and who should be giving it, so training lands where it actually moves the number.
Track whether the team hits the standards you set, on changeovers, response times and planned stops, instead of hoping they do.
Drill past the reason code into where the time really went, stage by stage, and find the losses worth chasing.
Standard OEE is the foundation. On top of it you add operator performance, then the full stopped-to-running response and your opportunity target list. Each tier needs the one beneath it, so you build up one at a time.
How your technical team responds once they're called, stage by stage with every minute owned, and where your recoverable opportunities get ranked into a target list.
Benchmark every operator and shift on how they handle a stop, measured against the best your own line has already run.
The industry-standard score and the full loss breakdown, showing where your availability, performance and quality time actually goes.
Every question about where your factory's time goes has a report behind it, whether that's a one-page summary for the board or a single stopped event on the floor.
The whole time account in one view. Every category of lost time ranked, each one sitting next to the time you could recover from it.
Connects operators and maintenance so the response to every unplanned stop is timed and owned, closing the grey area where downtime hides.
The full response to a breakdown, drilled from the shift right down to a single event, so you see exactly where the minutes went.
Changeovers and maintenance windows measured against the plan, with the time you allow set against what the line can actually achieve.
Every operator scored on how they handle a stop, ranked against the best your own line has already run.
OEE, output against target and the top losses, pulled into a one-page brief built for leadership to read at a glance.
Every cause of lost time ranked by how much it cost you, with the full event ledger sitting behind each line.
The shift handover, locked and signed the moment it closes, ready to push straight into your ERP.
A single production run captured start to finish, with everything that happened on it held in one record.
Build your own view from any metric over any period, then save it for the questions your team keeps coming back to.
Set a threshold on any measured value and get told the moment it's crossed, sent to the person who can act on it.
Export any report as raw, AI-ready data at any resolution, signed and traceable back to the machine pulse it came from.
Across our fleet the gap between an average shift and a line's own best runs about 18 OEE points. Set your numbers, pull the levers, and see the output you'd recover a year, with no new machine.
Three layers on one sensor, priced per line. Each builds on the one before it, so you start with visibility and add depth as you grow.
No integration project, nothing to rewire. You self-install the same kit wherever you need it, and it's measuring within days.
It's our own kit, built for one job. It runs on its own without tying into your systems, and it goes onto any line, old or new.
A sealed IP67 pulse sensor reads the machine moving and counts every cycle. Nothing wired into your PLC, and it works on any machine, old or new.
A free-standing, sealed industrial unit that stores every reading on board, so measurement carries on even when the network drops.
The maths is the same. We keep Availability, Performance and Quality exactly as you know them. What we add is an owner on every lost minute, and a breakdown of every stop into steps. That's the part a normal OEE report skips.
When a machine stops, time goes by before it's running again. The operator works out what's wrong, calls for help, waits for a technician, who waits for a part. A normal system logs all of that as one lump of downtime. We time each step and say whose it is.
No. One sensor reads the machine moving, with nothing wired into your controls. It goes on quickly and works on old machines that have no PLC at all.
The terminal keeps measuring at full resolution and stores everything on board, then syncs the backlog once the connection is back. Nothing is lost while you're offline.
Yes. Visibility and Performance run off the sensor and terminal on their own. The technician response sits in the Intelligence layer, added once operators call for help from the terminal, so you can turn it on when you're ready.
We judge on the median, so one bad day doesn't define anyone, and we compare people to your own best shift. The benchmark is one your line has already hit. Measure people clumsily and they'll work around it. This is built to be fair so they don't.
Every report saves as a signed file that traces back to the raw machine data, so it holds up when a shift lead, an engineer or finance checks it.
Per line, per month, for the layer you choose. Activation covers the pulse sensor, which you self-install. Start on one line and add more, or move up a layer, whenever you like.
Book a short call. We'll put it on one line and show you the gap to your own best shift, and where the time is going.
Book a demo